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Golf Mk2

Got a car that isn't a Lude? There's no condemnation here. Tell us about it!
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jjmartin349571
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Re: Golf Mk2

Post by jjmartin349571 » Sun Apr 06, 2014 11:20 pm

The Golf, she lives!!

It turns out that the solution was embarrassingly simple :oops: Basically, the symptom I had was that the car was bogging down and losing power when the throttle was applied. I tried everything... Stripped, cleaned and rebuilt the carb. I replaced the carb to manifold gasket. I found a split in the vacuum hose to the dizzy, which I had missed when I'd previously set the carb up, so I had to replace this then re-adjust the other bum droppings that I'd adjusted to compensate the vac leak. I removed all the electrical sensors and tested them, checked all the wiring for them as well.

One thing I did not check was this thing (circled red)

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It's a vacuum diaphragm attached to a flap basically. For anyone interested, at low temperatures the air being drawn through the carburetor can cause ice to form in the fuel jets. This doesn't actually have to be air temperatures below freezing, as the air will drop in temperature as it is drawn from the relatively large space of the air box into the throttle channels. The flap in question is vacuum operated and controlled by a mechanical temperature sensor (green circle) in the air box which operates as a vacuum 'switch' and opens the warm air flap. This prevents cold air coming from the cold air feed (not fitted on my car as it was made from foam and disintegrated :( ) and instead draws air from the warm air feed (silver tube) which is connected to an air collector over the exhaust manifold. This in turn sends hot air through the carb preventing icing.

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So, seeing as my problem did seem like carb icing, I decided to finally check this mechanism. Turns out it was seized shut in the position that would make it draw cold air :facepalm: Luckily I have a few spare air boxes so I checked one was working, lumped it on, and happy days it all works now :D I've been out for a good hour or so in the car and it was all good, bar the idle needs adjusting and I need to get the idle CO set properly. Both easy jobs luckily :)

At any rate, I actually enjoyed driving this car for the first time in ages :) I'm definitely feeling more inclined to get all the bodywork issues sorted now.

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wurlycorner
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Post by wurlycorner » Mon Apr 07, 2014 9:20 am

8-)
My Sunny has the same kind of vacuum operated warm air flap on the intake. I'd always assumed it was for efficiency at low temps, didn't realise it was for carb icing!

+rep

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jjmartin349571
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Re: Golf Mk2

Post by jjmartin349571 » Tue May 13, 2014 10:48 pm

Well the Golf is still hanging in, although it has a leaking exhaust manifold and produces a lot of CO, so I've been avoiding driving it for obvious reasons :lol: Plan was to just get the exhaust manifold from an 8v GTI and spend even more time fault finding/setting up the carb.

But... I'm potentially picking up a 2 litre 8v lump from a mk3 Golf at the weekend, negotiations pending. It's not the most powerful motor going, but it's fuel injected and runs CE2 wiring (which my late spec Mk2 has :rock: ). Watch this space :twisted:

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jjmartin349571
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Re: Golf Mk2

Post by jjmartin349571 » Wed May 14, 2014 8:43 pm

So... Turns out the seller also has the running gear from a mk3 GTi. My mk2 will be going wide track, as well as getting a new engine :twisted:

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Doggo
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Post by Doggo » Wed May 14, 2014 10:04 pm

Sounds good :)

Incidentally... you are a frickin amateur. Everyone knows if anything‘s circled in red you check that first :roll:

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Vtecmec
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Post by Vtecmec » Wed May 14, 2014 10:07 pm

:lol:

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jjmartin349571
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Re: Golf Mk2

Post by jjmartin349571 » Wed May 14, 2014 10:16 pm

Doggo wrote:Incidentally... you are a frickin amateur. Everyone knows if anything‘s circled in red you check that first :roll:
I assumed that one of the previous owners would have seen the red circle and checked it before me :? :lol:

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jjmartin349571
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Re: Golf Mk2

Post by jjmartin349571 » Sat May 17, 2014 6:34 pm

Grabbed the engine and running gear today

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:twisted:

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Post by wurlycorner » Sat May 17, 2014 9:31 pm

Ingenious use of seat belts there :D

That exhaust manifold looks horribly inefficient :?

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Rudelude
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Post by Rudelude » Sat May 17, 2014 9:43 pm

I do love the old golfs, gonna b real good when it's finished...
1997 Type S, Pearl White
Rust Free & Mugen Goodness

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