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How To Guide - Polishing JDM Sawblades

Chassis/Brakes/Steering/Wheels discussion
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Pushki
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Re: I'm refurbishing my sawblades

Post by Pushki » Sun Sep 19, 2010 12:15 pm

This next stage will need a lot of patience and time, and is quite hard work. :(

STAGE 2: CORROSION REMOVAL AND POLISHING
The first thing to do is to sort out any kerbing your wheel may have.
Major kerbing on the outer lip can be filed down using a large file. For minor kerbing and scuffs, I've used a flat needle file.
After filing, rub the area down using some 'wet & dry' or emery cloth.
Any sanding or filing should be done in the direction of travel, in other words, follow the circumference of the wheel.

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Now we come to the real hard work. Removing the corrosion stains and polishing. :evil:

This is what we're dealing with...

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Get your 'wet & dry' or emery cloth and start sanding. Once again, follow the circumference of the wheel.
Work on small sections at a time....bite sized chunks!

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Once all the stains have been sanded off, your section should look like this...

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Now you can start polishing. My polish of choice is Autosol, available at Halfords, but I guess any good metal polish would do.
Take your time to really bring the shine up. Once again, follow the circumference of the wheel. :roll:

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It should eventually look like this...
The more effort you put in, the smoother the finish will be.

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Carry on doing one small section at a time. Here's the centre section finished.
Move onto the outside, working on one fan blade at a time.

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Here's the whole wheel finished.
I stuck the wheel in the bath with some washing up liquid to remove any polish residue.

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It took me the most part of a day to do the one wheel. :o
Don't expect to get them done quickly. Your polishing hand will need about a week to recover. :tosser:
In the meantime you can move onto the next stage......painting!

Below is a picture of three of the four stages;
  • Wheel 1 = Untouched
    Wheel 2 = Stripped, Sanded & Polished
    Wheel 3 = Painted
The final stage will be the lacquering.

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The next instalment will be the painting of the 'teardrops' within the spokes and the wheel nut holes. :mrgreen:
Last edited by Pushki on Mon Sep 20, 2010 11:42 am, edited 1 time in total.
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Post by Kawa » Sun Sep 19, 2010 2:49 pm

They look well smart - well done P 8-)

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Post by JayJay » Sun Sep 19, 2010 3:23 pm

Brilliant 8-) Really really want to do this with my wheels. Just realised one minor problem... Removing the tyres on the only sets of wheels I have might cause some problems :lol:

I'll have to work something out because I'm dying to get my wheels polished :cry:
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Post by Lude-dude » Sun Sep 19, 2010 4:32 pm

good job

polishing these rims are a nice option, instead of buying new alloys
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Post by nitin_s1 » Sun Sep 19, 2010 11:34 pm

They look awesome Pushki! Well done mate! 8-) 8-)

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Re: How To Guide - Polishing JDM Sawblades

Post by Pushki » Tue Sep 21, 2010 11:59 pm

STAGE 3: PAINTING
The first thing to do is to choose your colour. You can have any colour you like. :D
After much thought, I decided to stick as close to the original colour as possible.
I did consider painting them black, but I think you would lose much of the fan blade design into the background.

I went to Homebase and found the perfect paint. It’s metallic steel by International Japlac.
The brush I bought from HobbyCraft. :|

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Prepare the surfaces ready for painting.
Clean all the ‘teardrops’ and wheel nut holes with some thinners or solvent cleaner.
It’s surprising just how much grime comes off. :o

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Now start your painting. Don’t worry about getting paint on the face of the wheel because that can easily be removed afterwards.

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Once you’ve finished all the painting, clean off any over-paint with a cloth and thinners.

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Depending on your paint and choice of colour, you will need to apply more coats once the first coat is dry.
I’m giving these two coats. :geek:

Here’s one I prepared earlier......

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The final stage will be the lacquering of the wheels.

I'm slightly worried about this as my track record with spray paints is quite bad, and with the wheels being polished there will be no key for the lacquer to stick to. I'll just have to see what happens. :?
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Re: How To Guide - Polishing JDM Sawblades

Post by Pushki » Wed Sep 22, 2010 11:33 pm

Having pondered this problem, I've convinced myself that a general spray-can lacquer will not be up to the job. :(
I've ordered a couple of pots of Rustin's Metal Lacquer.
Rustin's wrote: Based on polymethacrylicester, similar to perspex, this lacquer will form a film with excellent adhesion which will not discolour in sunlight. Prevents all metal items from tarnishing.
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This will mean more work for me as it has to be brushed on rather than sprayed, but at least it will adhere to the polished metal. :think:
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Post by JayJay » Wed Sep 22, 2010 11:46 pm

Pushki wrote:Having pondered this problem, I've convinced myself that a general spray-can lacquer will not be up to the job. :(
I've ordered a couple of pots of Rustin's Metal Lacquer.
Rustin's wrote: Based on polymethacrylicester, similar to perspex, this lacquer will form a film with excellent adhesion which will not discolour in sunlight. Prevents all metal items from tarnishing.
Image

This will mean more work for me as it has to be brushed on rather than sprayed, but at least it will adhere to the polished metal. :think:


Nice find. I am in fact more determined than ever to polish my wheels now :lol: I may have to schedule some days off work in the summer just to get this done geek: :geek:

I like the idea of painting inside the blades. Just wondering what a shiny black would look like... :mrgreen:
Shiny wrote:I sniff dirty pants.

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Post by Pushki » Thu Sep 23, 2010 12:04 am

JayJay wrote:I like the idea of painting inside the blades. Just wondering what a shiny black would look like... :mrgreen:
Sha did his wheels shiny black...
Hope he doesn't mind me 'borrowing' one of his pic's. :oops:

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Post by JayJay » Thu Sep 23, 2010 9:05 am

:o I'll have to paint mine black :lol:
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